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Pharma mini Implant Line

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The Thermo Scientific™ Pharma mini Implant Line is an advanced and automated end-to-end solution designed to produce high-quality injectable drug delivery systems. This comprehensive system adheres to cGMP (current Good Manufacturing Practices) and FDA (U.S. Food and Drug Administration) requirements, ensuring the utmost in safety and regulatory compliance.

Key Features:

  1. Automated End-to-End Solution: The Pharma mini Implant Line is an integrated system that automates the entire process from dosing pre-blended material to the production of implant filaments, cutting, and quality assurance.

  2. cGMP and FDA Compliance: The system is designed to meet cGMP and FDA requirements, providing assurance of regulatory compliance in the production of pharmaceutical products.

  3. Accurate Dosing: Ensures precise dosing of pre-blended material, contributing to the consistency and accuracy of the final drug delivery systems.

  4. Filament Production: The extruder moves material through a die to produce a filament, and a closed-loop filament control system minimizes diameter variability in the implant strand.

  5. Automated Quality Assurance: The system incorporates an automated quality assurance process, where out-of-specification implants are automatically discarded, ensuring that only high-quality products reach the final stage.

  6. 100% Quality Assurance: With automated quality checks and discarding of out-of-specification implants, the system guarantees 100% quality in the produced injectable drug delivery systems.

By utilizing the Thermo Scientific™ Pharma mini Implant Line, pharmaceutical manufacturers can achieve a reliable, efficient, and compliant solution for the production of high-quality injectable drug delivery systems. The automated processes and stringent quality controls contribute to the overall safety and reliability of the pharmaceutical manufacturing process.


Chris Bradburn


Technical specification

The Pharma mini Implant Line offers a complete solution for developing and producing injectable drug delivery systems. High-quality components and precise automation with integrated Quality Control and documentation assures consistent drug implant manufacturing.

Pharma mini Implant Line advantages

  • Hermetically sealed material container for maximum operator and product safety
  • High accuracy gravimetric feeding (± 0.5%, depending on material)
  • Reproducible and stable extrusion process up to 100 g/h
  • Accurate diameter control adjustable in the range of 0.5mm and 2.0mm; precision of final product is ± 0.005% to 0.05% (depending on physical parameters of the compound used)
  • Exact cutting of implant strand into specified length
  • Automated sorting of in-spec and out-of-spec product for 100% quality assurance
  • Integrated software control system for process monitoring, documentation and displaying all relevant system and process data
  • 21 CFR part 11 compliant Batch Report and Audit Trail
Pharma mini Implant Line components
  • Container with containment valve  
  • Gravimetric feeder with feeder screws and feeder stand
  • Pharma mini HME micro compounder  with co- or counter-rotating screws
  • Filament diameter control and cutting unit with sorting unit
  • PLC with integration of all Pharma mini implant line instruments
  • Chiller unit

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